Dimensional Specifications
Magnaloy’s unique coupling design incorporates a completely enclosed insert which provides wide smooth machined surfaces for easy/accurate alignment. The outside diameter of each hub is concentric to the bore within .002 inch and held dimensionally within ±.001 inch. The models 100 thru 400 have three equally spaced drive lugs, the model 500 has four equally spaced drive lugs and the models 600 thru 900 have six equally spaced drive lugs to provide optimum loading of the insert load segments. The following table quantifies these and other features of the Magnaloy coupling.
  PM90 100 200 300 400 500 600 700 800 900
A 2.78 2.54 3.10 3.58 4.24 4.67 5.98 6.99 7.99 10.15
B 2.125 2.600 2.900 3.450 3.980 4.800 5.975 6.900 8.600 11.400
C   2.00 2.25 2.90 3.05 4.00 4.50 5.19 7.00 8.30
D   .56 .68 .78 1.00 1.04 1.60 2.08 2.25 2.75
E   .68 .84 .96 1.06 1.23 1.33 1.32 1.62 2.20
F   .42 .42 .44 .54 .64 .62 .89 1.00 1.32
G   .31 .43 .56 .73 .70 1.13 1.13 1.58 1.88
W 3/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16 1/16
X .75 .90 .90 .98 1.20 1.41 1.36 1.97 2.25 2.89
T 1/4-20 1/4-20 5/16-18 5/16-18 3/8-16 3/8-16 3/8-16 1/2-13 1/2-13 3/4-10

Detailed Drawing of Coupling

MAGNALOY OPTIONAL FEATURES:
Magnaloy offers many optional features to the standard coupling. Several of these more popular features are described below. For additional special configurations, contact the factory.

 

Splined Coupling PictureMagnaloy Spline Bored Couplings: Magnaloy Couplings are available with a variety of special features which includes spline bores. Many splines are available from "in-house" broaches and additional sizes are available including metric splines.


Clamp Coupling PictureClamp Feature: Magnaloy's Clamp feature is recommended with all spline bore couplings. This feature, developed to compensate for minor variations in spline formation methods and tolerances, assures accurate centering and positive retention of the coupling on its shaft. The clamp feature is also available with smooth bored and keyed couplings.

 

Steel Bushing PictureSteel Bushing Feature: Magnaloy's Steel Bushing feature combines all the design and lightweight features of the Magnaloy Coupling with the added spline tooth strength and wear resistance of steel. Under normal conditions the standard spline bored coupling will perform satisfactorily, but when heavy cyclical loads, reverse loading and high torque loads exist, spline failures and fretting can be corrected by utilizing Magnaloy's Steel Brushing option.

 
 

Models 100, 200, 300, 400


TOLERANCES:

2 Place Decimals ± .01
3 Place Decimals ± .001

  100 200 300 400
A 2.54 3.10 3.58 4.24
B 2.600 2.900 3.450 3.98
C 2.00 2.25 2.90 3.05
D 0.56 0.68 0.78 1.00
E 0.68 0.84 0.96 1.06
F 0.42 0.42 0.44 0.54
G 0.31 0.43 0.56 0.73
W 1/16 1/16 1/16 1/16
X 3/4 7/8 7/8 1-1/8
T 1/4-20 5/16-18 5/16-18 3/8-16

Model 500


TOLERANCES:

2 Place Decimals ± .01
3 Place Decimals ± .001

  500
A 4.67
B 4.800
C 4.00
D 1.04
E 1.23
F 0.64
G 0.70
W 1/16
X 1-1/4
T 3/8-16
* Given for reference only.
X*: Maximum Space between shaft ends to allow full shaft engagement in Hub Bore.

Y*: MImimum spacing between shaft ends.

Models 600, 700, 800, 900


TOLERANCES:

2 Place Decimals ± .01
3 Place Decimals ± .001

  600 700 800 900
A 5.98 6.99 7.99 10.15
B 5.975 6.900 8.600 11.400
C 4.50 5.19 7.00 8.30
D 1.60 2.08 2.25 2.75
E 1.33 1.32 1.62 2.20
F 0.62 0.89 1.00 1.32
G 1.13 1.13 1.58 1.88
W 1/16 1/16 1/16 1/16
X 1-3/8 1-7/8 2 1-1/2
T 3/8-16 1/2-13 1/2-13 3/4-10

magnaloy coupling company   P.O. Box 455 Alpena, MI 49707   989-356-2186

A Division of Douville Johnston Corporation                                                     Fax: 989-354-4190

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